Landscape of the European Chemical Industry 2018

Landscape of the European Chemical Industry 2018

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Portugal

Turnover

€4.341 billion

Number of companies

790

Direct employees

12,472

National contact

Associaçao Portuguesa das Empresas Quimicas (APEQ)

Luis Araujo

Director General

luisaraujo@ apequimica.pt

Portugal

Chemical industry snapshot

The Chemical Industry, including the activities classified as NACE 20, represents about 5% of the GDP of the total Portuguese industry.

 

Compared with the others sectors, the Chemical Industry has an important role as exporter.

 

During the last years this sector has kept a good position in the ranking of the exporters, with a stable value of about 12% of the Portuguese export sales.

 

In 2016 exports of chemical, plastics and rubber products reached the value of €6.5 billion.

 

Against 2015, this value increased 3.3%.

Struture of the chemical industry in Portugal

In 2016 there were about 790 companies included in CAE 20. Most of companies classified as chemical industries were small and micro companies, mostly operating in the area of the consumption products.

 

Larger operators are involved in activities such as basic chemicals, fertilizers, petrochemicals, polymers and, with less importance, fibers and specialties. There is also a small but dynamic group of companies in the fine chemicals area with its own know-how and a significant contribution to exports.

Number and size of chemical companies

NACE 20 – Manufacture of chemicals, chemical products and man-made fibres, except pharmaceutical products.

Location of the main chemical industry hubs

Geographically, the chemical industry in Portugal is mostly located in two defined chemical industry hubs in Estarreja and Sines, and in the industrialized areas of Lisbon and Oporto.

Oporto Area

In Oporto Area and close to a large harbor, a refinery is located. This refinery includes an aromatics plant with a capacity of 400 kt /y, where raw materials for the chemical industry, such as benzene, toluene and ortho xylene, are produced. Benzene is used as a raw material at Estarreja, the other products being exported. Several small industries, supplying chemicals for other industries, can be found in the Oporto Area.

Hub of Estarreja/Aveiro

This hub has a significant supply chain integration, accounting for 10% of the total Portuguese chemical industry. Methylene Diphenyl Diisocyanate, or MDI, is the most important output and is produced mainly for export.

 

Nitric Acid, nitrobenzene, aniline, hydrogen, carbon monoxide and chlor / alkalis, are also produced in this hubby different companies. Large quantities of these products are used in the production chain of the MDI, but external sales are also significant. The output of this hub includes other less important products associated with the above main products.

 

Also located in the same area are other chemicals plants such as PVC and urea-formaldehyde resins.

 

One of the main raw materials, benzene, comes from a refinery located in Matosinhos (Oporto), about 45 kilometers (km) away. Other raw material, ammonia, is brought by rail from the Lisbon area (300 km), while VMC (vinyl chloride monomer) comes by pipeline (25 km) from the port of Aveiro.

 

This hub is considered an efficient site, mainly export-oriented, with good links with universities mainly Aveiro (about 20 km away), Porto (40 km) and Coimbra (80km).

 

Concerning logistics, the hub uses the port of Aveiro (25 km), railways and a motorway junction (enabling connections with the whole of Portugal, Spain and Europe). There are some points which can be improved, such as the transport of benzene and the railway connection with the harbor of Aveiro.

 

The strong dependency on one output (MDI) is the weak point of this hub, limiting the development strategy.

Lisbon Area

In the past there were two important hubs for chemicals in the Lisbon area. Since 1985, for competitiveness and environmental reasons, plants producing basic chemicals, which were the basis of these hubs, have been disabled.

 

The Lisbon area has still sizable chemical units in the field of middle-sized plants such as fertilizers, fibers + reinforcement technical fibers, specialties and pharmaceuticals. These industries are not interconnected, and the plants are in different locations, so they do not constitute a chemical complex. Their competitive edge comes from the importance of Lisbon as a consumption center, not only for the final consumers but also for downstream users, together with the good logistic conditions, such as the port of Lisbon, railways, motorways and from the central location in terms of the country.

 

Lisbon has two universities featuring high quality schools of technology.

 

The sales of the chemical industry in the Lisbon area are roughly estimated to represent about 35% of the national total.

Pole of Sines

Sines is a petrochemical complex, planned in the early 70s, at the coast and 150 km south of Lisbon. The construction started in the middle of that decade, with a 10 million tonnes refinery and an ethylene plant. The ambitious initial plan was affected by the two oil crisis, and the growth of the complex was slower than planned. At present, in the addition to the refinery and to the Ethylene plant, there are plants for the production of polyethylene, butadiene, and ETBE (ethyl tert-butyl ether). In the same complex there are also plants for the production of PTA (terephthalic acid) and urea formaldehyde resins. Local utilities include a large coal power plant.

 

The sales from Sines represent about 20% of the Portuguese Chemical Industry. This figure can be some points higher, with the stabilization of the 600 Kilotonnes /year PTA plant.

 

The main logistic strength of the complex is a deep water harbor (28 meter) capable of receiving ships up to 350 Kilotonnes (kt). This harbor, planned together with the refinery, now receives different kinds of bulk cargoes, including liquefied gases, liquids and solids. A container terminal was added some years ago. Near the harbor there is a large LNG storage facility, linked with a LNG maritime terminal conneted with natural gas transport network. The complex also has a railway connection.

 

The refinery recently underwent a deep revamping and its competitiveness has been improved.

 

The future development of the petrochemical complex is strongly dependent on the competitiveness of the Ethylene plant.

How are we doing

Strengths

  • Logistics

Portugal, being a peripheral country in Europe, is well placed in relation with other continents – North America, South America and Western and Northern coast of Africa.

 

The expansion of the Panama Channel will allow much larger ships to pass through it, and most of the traffic between Asia and Europe is expected to use it. Then Sines will be the closest European harbor. The railway connections between Sines and Europe are already being improved and the general logistic conditions of this hub will improve considerably.

 

Sines has good conditions for receiving liquefied natural gas (LNG) from the US and will be an appropriate entry to Europe, as soon as the capacity of the pipelines between Spain and France is increased

  • Know-How

The chemical industry in Portugal is supported by the availability of competences at the different levels, at reasonable costs. There are good chemical engineering schools and the research in the universities has been improving considerably during the last 15 years.

Weaknesses

  • The value chain in the Portuguese Chemical Industry has significant gaps, mainly in the field of intermediate products, making the production processes often not completely integrated.
  • Electricity costs are higher compared with the average in Europe, especially as regards big consumers. The electric power connections between Iberia and the rest of Europe are poor, making it difficult to develop of a real competitive market in Portugal and Spain.
  • Portugal does not have natural gas reserves. There are good facilities to import LNG, but pipeline connections are limited to just one supplier (Algeria). This means that price of natural gas cannot be better than in other European countries, which means high figures compared with other world regions.

Our Contribution to a competitive Europe

The segment of chemical specialties for the manufacturing of pharmaceuticals has been quite dynamic in Portugal during the last years. The number of companies in this segment is limited, but their growth, both in terms of number of patents, production and employment, has been quite substantial. The cost of energy and the difficulties of financing are not relevant for this segment, which supports its ability to grow in the development of know-how and in the availability of qualified human resources at reasonable costs.

 

Production of Nano-materials is being developed in Portugal, with one company already able to offer products based on its own proprietary and unique technology. Additionally, the Iberian Nanotechnology Lab, located in the north of Portugal, with its state of the art facilities and top researchers from all over the world is expected to drive the widespread of nanotechnology throughout the industrial landscape.

 

The segments related with forest products should also be watched. Portugal has an extensive area covered by pine and eucalyptus woods which support developed industries of cellulose, paper and wood based panel production. These industries induce the development of several segments of chemicals. For instance, they justify the existence of plants of Urea formaldehyde resins and they are important consumers of the chlor-alkali products. Related with the pine woods, there are some chemical companies producing derivatives of the resins, which are quite competitive in the external market.